
Air humidification for terminal comfort at Nuremberg airport
Albrecht Dürer Airport Nuremberg ranks among the top 10 international airports in Germany. Up to 4.5 million passengers a year (2018) appreciate the easy accessibility, short distances, and personal service of this medium-sized airport for vacation and business travel. Like its namesake Albrecht Dürer (1471-1524), who as a painter and Nuremberg's most famous son is said to have invented both the first brand and the selfie with his initials and self-portraits, the airport sees itself as a trailblazer and pioneer. "What sets us apart is the family spirit and commitment of our colleagues. We are very agile and innovative when it comes to finding new solutions to further improve the quality of service for our customers," says Thomas Harrer, Head of Operations at Flughafen Nürnberg GmbH. One example of this is the security checkpoint, which was centralised in a new building for all terminals in 2016 to increase speed and convenience for passengers.

Electrostatics in new buildings
However, the commissioning of the new central security checkpoint has given rise to previously unknown problems with electrostatic discharges. Employees have complained extensively about unpleasant electric shocks, particularly at the roller tables used to transport luggage. After intensive analysis of possible causes, low humidity in the new building was identified as the decisive factor. Measurements showed that the steam humidification in the supply air of the ventilation and air conditioning system, with a regulated relative humidity of 30 percent, was insufficient. Only at a constant relative humidity of 40 percent or higher does a natural, conductive moisture film form on poorly conductive materials such as rubber or plastic. This also makes the insulating surfaces of the roller tables more conductive. Friction contact during baggage transport and subsequent separation then allows a complete exchange of charge between the materials without dangerous charging and painful electric shocks. “Once we knew how to solve the electrostatic problems, we decided in 2018 to retrofit additional air humidification. The positive effects on well-being and health were further arguments in favour of this,” says Thomas Harrer, summarising the situation at the time.

Lower energy costs
For the building services department at Flughafen Nürnberg GmbH, the additional air humidification system had to meet three essential requirements: in addition to maximum energy efficiency, it had to be easy to retrofit and technically simple to install. Due to the high waste heat from the control equipment and the high passenger density in the security check area, it was also desirable to significantly reduce the heat loads and create a pleasant indoor climate. The existing electrode steam humidification system in the air duct was to remain operational as a fallback solution. For Thomas Harrer, expansion was therefore out of the question: "Not least because of the energy costs, we decided against renewed steam humidification and opted for adiabatic direct room air humidification with high-pressure nozzles. Thanks to existing business relationships with Condair GmbH and convincing reference visits in Nuremberg, we chose a Draabe high-pressure system from sister company Condair Systems."

Additional cooling benefits
Since 2019, 37 TurboFog high-pressure nozzle humidifiers have been in use at the security checkpoint at Albrecht Dürer Airport Nuremberg. The systems, which are suspended from the hall ceiling, are individually positioned above the check-in area and baggage conveyor. The micro-fine mist with a droplet size of less than 15 μm is achieved by high-pressure technology that forces the water through high-performance nozzles at an operating pressure of up to 85 bar. Compared to compressed air-powered nozzle or steam humidifiers, only a fraction of the energy costs are incurred. In addition, the adiabatic cooling effect of cold water evaporation ensures a pleasant indoor climate: 100 litres of water from high-pressure nozzle humidification absorb around 70 kW of heat with an energy consumption of only 0.6 kW. The desired minimum humidity of 40 percent is regulated by room sensors that continuously monitor the climate situation in the security control area and ensure a consistently constant humidity level. The high-pressure humidifiers are activated precisely when the setpoint value is not reached. The new system was connected to the BACnet building management system via Modbus, so that all operating conditions can be monitored at all times and the humidity levels can be recorded.
Convincing maintenance concept
Hygienic and safe air humidification is an essential requirement for airport operations. The quality and hygiene of direct room air humidification is guaranteed by multi-stage water treatment consisting of a softener, filter stages, a central reverse osmosis system, and additional UV-C disinfection. Regular checks, disinfection, and replacement of heavily used system components are necessary to prevent contamination of water-carrying elements. Both the system's own water treatment and the system's high-pressure pump are installed in portable small containers that are replaced for maintenance. As part of an automated maintenance plan, Nuremberg Airport receives fully serviced and disinfected replacement units every six months, which are installed outside the security area in a technical centre and are easily accessible. "In addition to the high-end adiabatic high-pressure technology, this container replacement is one of the unique selling points of Condair Systems. For us, this service means high safety, easy handling, and little effort," explains Thomas Harrer. The fact that the system also functions hygienically during operation and corresponds to the state of the art is also confirmed once a year by VDI-certified specialist engineers. Since the Draabe system is certified according to VDI 6022 Sheet 6, this annual on-site inspection is also part of the manufacturer's regular service.
Goals achieved
After more than two years of experience, Albrecht Dürer Airport Nuremberg is satisfied with the direct room air humidification: "We did have some problems integrating the system into our building management system at the beginning. However, this was solved with the help of the manufacturer's competent contact persons. The system runs reliably without any problems – I haven't heard anything to the contrary, and that's always the best sign," says Thomas Harrer happily. Due to the high reliability of the new air humidification system, the existing steam humidification has not been needed since. There are also no more complaints from employees about electrostatic charges. “We have thus achieved our most important goal,” Harrer continues: "At the same time, the additional air humidification makes a valuable contribution to greater well-being and a healthy indoor climate. The air in the security check area is generally perceived as fresher and more pleasant for the respiratory tract, skin, and eyes." Passengers in Nuremberg have also benefited from this since 2019, as they can now not only take off relaxed, but also breathe deeply and relax.

"Not least because of the energy costs, however, we decided against renewed steam humidification and in favor of adiabatic direct room air humidification with high-pressure nozzles."
Get in touch with us
Contact us
Contact the UK office by phone, email or webform.
Find your international Condair representative
If you're outside the UK, find your local representative.




